Products Description
The wound filter cartridge is a precision depth filtration component manufactured by tightly winding continuous fiber yarns on a porous rigid skeleton. By precisely controlling the winding density and pore shape of the filter layer, the product achieves diversified and stable filtration accuracy. It adopts a unique gradient pore structure with looser outer layers and denser inner layers, forming a scientific depth filtration system that intercepts impurities layer by layer.
A variety of filter materials are optional to match different chemical properties of filtering media, ensuring excellent compatibility between the filter cartridge and working fluids. With reliable structural performance, it can effectively remove suspended fine particles and micro impurities in liquids and gases. Suitable for filtration scenarios with low fluid viscosity and low impurity content, FilterWhale wound filter cartridges are widely applied in food and beverage production, organic solvent and electroplating liquid treatment in the electronics industry, petrochemical processing, pharmaceutical manufacturing, as well as purification of hydraulic oil, lubricating oil and other industrial oils.
2. Product Features
- Gradient Honeycomb Depth Filtration Structure: The outer-loose and inner-dense honeycomb structure realizes layered depth filtration. The graded aperture design stably guarantees standard filtration precision and avoids premature filter blockage.
- Large Flow Rate & Strong Dirt Holding Capacity: Optimized winding process increases overall porosity, delivering high fluid throughput and excellent pollutant interception performance to extend service life.
- High Pressure Resistance: Optional spiral welded inner skeleton enhances overall structural strength, enabling the cartridge to operate stably under high pressure differential working conditions.
- Superior Chemical Compatibility: Multiple optional filter materials adapt to acidic, alkaline, oily and organic media, meeting diverse industrial filtration requirements.
- Flexible Size Customization: Various configurable lengths and outer diameter specifications support different filtration areas and adapt to multiple working conditions and equipment models.
- High Filtration Efficiency: Professional gradient filtration structure ensures stable purification performance with a filtration efficiency of up to 90%.
Wide Application Range: Universal performance covers food, electronics, chemical, pharmaceutical, water treatment and industrial oil filtration fields.
3. Main Applications & Industry Fields
3.1 Typical Filterable Media
3.2 Industry Application Scenarios
- Water Treatment Industry: Pre-filtration for medium and large-scale ultrapure water systems and production water pre-treatment for beverage factories to reduce suspended impurities in water.
- Food & Beverage Industry: Filtration of edible oil and vegetable oil; purification of syrup, chocolate slurry and various food liquids; precision filtration of mineral water, wine and carbonated beverages.
- Electronics Industry: Purification of ultrapure water and organic solvents; filtration of cleaning liquid and electroplating solution for printed circuit board production.
- Petrochemical & Chemical Industry: Filtration of chemical reagents, coatings, paints, inks and photosensitive solutions; purification of high-viscosity resin, grease, heavy oil and fuel oil.
- Industrial Oil Filtration: Precision purification of hydraulic oil, lubricating oil and cutting oil to remove particle impurities and protect mechanical equipment.
- Pharmaceutical Industry: Filtration and purification of pharmaceutical syrup, alcohol, preparation water, VC raw materials, tetracycline and oxytetracycline liquid, and injection preparations.
Other Industrial Scenarios: Resin lens cleaning, bearing cleaning, laser cooling water filtration and ultrasonic cleaning fluid purification.
4. Technical Specifications
Specification Item | Detailed Parameters |
|---|---|
Filter Media | Bleached Cotton, Food-grade PP, Industrial-grade PP, Nylon, Polyester, Fiberglass, PPS |
Skeleton Material | Galvanized Steel, PP, 304 Stainless Steel, 304L Stainless Steel, 316L Stainless Steel |
O-ring / Gasket Material | NBR, Silicone Rubber, EPDM, FKM, FEP Encapsulated Rubber |
Filtration Precision | 0.5μm, 1μm, 5μm, 10μm, 25μm, 50μm, 75μm, 100μm, 150μm, 200μm |
Nominal Length | 10" (254mm), 20" (508mm), 30" (762mm), 40" (1016mm), 50" (1270mm), 60" |
Outer Diameter | 61mm, 63mm, 115mm |
Inner Diameter | 28mm, 30mm |
Max Working Pressure | ≤0.5MPa |
Max Pressure ｄｒｏｐ | 0.2MPa |
Max Pressure Differential | ≤7bar (72.5psi) |
